Products

Raydafon Drive

We have established two production facilities separately in the industrial zone.
BADR Precision Planetary Gear Units

BADR Precision Planetary Gear Units

Raydafon BADR precision planetary gear units are built for servo axes that need low backlash, high torsional rigidity and repeatable positioning. Helical planetary gears run smoother and quieter than straight-cut gears, while the one-piece planet carrier holds alignment under reversing load. Ratios cover 3:1 to 100:1, backlash options are ≤3 arcmin or ≤8 arcmin, single-stage efficiency reaches 96–98%, and IP65 protection plus lifetime synthetic grease reduce maintenance. Used in robotics, CNC, packaging, printing, medical equipment and solar tracking. OEM motor adapter, shaft, flange and nameplate available.
Rating: 5.0
(Rating Count: 1)
BADR Series · Precision Planetary

BADR Precision Planetary Gear Units for Servo and Motion Control

BADR precision planetary gear units are built for servo applications that need low backlash, high torsional rigidity and repeatable positioning. Helical-cut planetary gears run smoother and quieter than straight-cut alternatives, while the one-piece planet carrier holds alignment under high torque and frequent reversing. Standard ratios cover 3:1 to 100:1, with backlash options down to 3 arcmin for high-precision axes.

3–100:1 Standard reduction ratios
≤3 arcmin Low backlash option
96–98% Single-stage efficiency
BADR Precision Planetary Gear Units for servo and motion control

Reduction Ratio Ladder – 3:1 to 100:1

Single-stage BADR units cover 3:1 to 10:1. Two-stage units extend the range to 100:1. Higher ratios reduce output speed and multiply torque, which lets a smaller servo motor drive a heavier load without losing positioning accuracy.

Single stage 3:1 Fast axis
Single stage 5:1 General servo
Single stage 10:1 Balanced torque
Two stage 20:1 Higher torque
Two stage 50:1 Heavy load
Two stage 100:1 Slow precise axis

Precision Backlash Option

≤ 3 arcmin
  • Backlash≤ 3 arcmin
  • Typical useCNC, robotics, inspection
  • PositioningHigh repeatability

Standard Backlash Option

≤ 8 arcmin
  • Backlash≤ 8 arcmin
  • Typical useGeneral automation, packaging
  • PositioningGood repeatability

Common Technical Specifications

These parameters apply across the BADR series unless a custom option is selected. Full dimensional drawings and motor adapter drawings are available on request.

SeriesBADR
Gear typeHelical planetary
Reduction ratios3:1 – 100:1
Stages1-stage, 2-stage
Backlash (precision)≤ 3 arcmin
Backlash (standard)≤ 8 arcmin
Single-stage efficiency96% – 98%
Two-stage efficiency94% – 96%
Rated input speed3000 rpm
Max input speed6000 rpm
LubricationSynthetic grease, lifetime
Protection gradeIP65
MountingFlange output, shaft output
Input interfaceServo motor adapter
Operating temp.-15°C to +40°C
Noise≤ 65 dB(A)

Four Design Features That Reduce Vibration and Wear

These are the four design points that separate BADR from low-cost planetary units on the market.

01

Helical Planetary Gears

Helical tooth profile gives more contact ratio than straight-cut gears, so torque transfer is smoother and noise is lower at high input speeds.

02

One-Piece Planet Carrier

Single-piece carrier keeps the planet gears aligned under reversing load, which protects the gear mesh and extends service life.

03

Precision-Ground Gears

Gear teeth are ground to a tight tolerance, giving consistent contact pattern, low backlash and repeatable positioning.

04

Lifetime Synthetic Grease

Synthetic grease sealed at the factory keeps lubrication stable for the life of the unit, so no oil change is required during normal operation.

Typical Applications

BADR precision planetary gear units are used wherever a servo motor needs more torque, lower speed or better positioning accuracy.

Robotics & Automation

Robot joints, gantries, pick-and-place heads and rotary indexing tables.

CNC & Machine Tools

Tool changers, tool turrets, feed axes and spindle positioning.

Packaging Machinery

Filling, sealing, labeling and cartoning lines with frequent start-stop cycles.

Printing & Converting

Web tension control, registration rollers and cutting cylinders.

Medical & Lab Equipment

Sample handling, imaging stages and precise dosing axes.

Solar & Energy

Solar tracker drives, panel cleaning systems and battery handling.

How to Order a BADR Unit

Send the driven load, required output speed, torque, backlash class, mounting and servo motor drawing. Raydafon will confirm the correct ratio and adapter.

01

Load data

Load torque, inertia and duty cycle.

02

Speed & ratio

Required output speed and reduction ratio.

03

Backlash class

Precision ≤ 3 arcmin or standard ≤ 8 arcmin.

04

Motor interface

Servo motor drawing, shaft and flange size.

05

Sample or batch

Sample test, nameplate and paint options.

Quality & Testing

Every BADR unit is tested for backlash, noise, vibration and no-load running before packing. Test reports and material certificates are available.

  • ISO 9001:2015 certified
  • 100% backlash test
  • Noise and vibration check
  • Full traceability
  • Third-party inspection on request

Custom & OEM Options

  • Special reduction ratios
  • Custom output shaft and flange
  • Special motor adapter for any servo brand
  • Food-grade grease option
  • Higher IP rating for washdown
  • Custom paint and nameplate branding

Frequently Asked Questions

Common questions about backlash, ratios, motor compatibility and service life.

What is the difference between precision backlash and standard backlash?
Precision backlash is ≤ 3 arcmin and is used for CNC, robotics and inspection axes that need high repeatability. Standard backlash is ≤ 8 arcmin and is suitable for general automation, packaging and printing where absolute positioning is less critical.
Can BADR match my existing servo motor?
Yes. Send the servo motor shaft diameter, flange size, bolt circle and keyway drawing. Raydafon will confirm the correct adapter or machine a custom adapter for OEM projects.
Is BADR suitable for frequent reversing?
Yes. The one-piece planet carrier and precision-ground gears keep the mesh aligned under reversing load, which protects the unit during frequent start-stop and direction-change cycles.
Does BADR need oil changes?
No. BADR units are filled with lifetime synthetic grease at the factory. Under normal operating conditions, no lubrication maintenance is required during the service life of the unit.
What is the protection grade?
Standard protection is IP65. Higher IP ratings and food-grade grease are available on request for washdown or food-contact applications.
What is the warranty period?
We provide an 18-month warranty from shipment date covering manufacturing defects, with full technical support.

Send Your BADR Application Data

Provide load torque, output speed, backlash class, mounting type and servo motor drawing. Raydafon will confirm the correct BADR ratio and adapter, and reply with a factory-direct quotation within 24 hours.

Send Inquiry
Send Inquiry
Contact Info
We are happy to provide a quote for any of our products. Give us a call at 86-574-87167707 or fill out the form below and one of our engineers will be in touch shortly. Please include a product description and any customizations you need.
Rating:
5.0
X
We use cookies to offer you a better browsing experience, analyze site traffic and personalize content. By using this site, you agree to our use of cookies. Privacy Policy
RejectAccept