Products

Raydafon Drive

We have established two production facilities separately in the industrial zone.
RV Worm Gear Units

RV Worm Gear Units

Discover Raydafon Group's RV Worm Gear Units—precision-engineered for high torque and smooth motion in industrial applications. Built with durable materials and advanced technology, they offer superior efficiency and longevity. Ideal for engineers and manufacturers in automation and heavy machinery, these units deliver reliable performance, reducing downtime and boosting productivity. Experience unmatched durability and quiet operation that sets them apart from competitors. Your trusted solution for seamless power transmission.

RV Worm Gear Units – Precision Engineered for Reliable Power Transmission

Raydafon Group offers a comprehensive range of RV worm gear units – compact, high‑efficiency speed reducers designed for industrial applications requiring smooth motion, high torque, and quiet operation. Manufactured with precision‑ground worm shafts and high‑grade bronze worm wheels, these units deliver exceptional durability and consistent performance across conveyor systems, packaging lines, material handling equipment, and automation machinery. Available in multiple sizes and ratios, RV units can be customised to match your exact mounting, shaft, and motor interface requirements.

Key Advantages at a Glance

  • High Torque Density: Compact design delivers high output torque in a small footprint.
  • Efficient Power Transmission: Optimised worm gearing achieves up to 90% efficiency in single‑stage configurations.
  • Self‑Locking Capability: Available with self‑locking feature for holding loads in hoisting and positioning applications.
  • Quiet & Smooth Operation: Precision‑cut gears and high‑quality bearings minimise noise and vibration.
  • Versatile Mounting: Foot, flange, and shaft‑mount options for flexible installation.
  • Custom OEM Solutions: Modified ratios, shafts, housings, and coatings to suit specific equipment.
Robust Cast Iron HousingHigh‑strength cast iron body provides excellent rigidity and damping, reducing vibration and extending service life.
Hardened & Ground Worm ShaftWorm shafts made from case‑hardened alloy steel (HRC 55‑60) with precision ground threads for smooth engagement and high wear resistance.
Bronze Worm WheelCentrifugally cast phosphor bronze gears offer low friction, high load capacity, and excellent anti‑seizing properties.
Sealed & LubricatedOil‑bath lubrication with double lip seals ensures leak‑free operation and long maintenance intervals – ready for immediate use.
Compact & LightweightOptimised design reduces overall size and weight while maintaining high torque capacity, ideal for space‑constrained installations.
Global InterchangeabilityDimensions and mounting interfaces comply with IEC and DIN standards, ensuring easy replacement of existing units.
RV Worm Gear Unit

Superior Engineering for Demanding Applications

RV worm gear units are engineered to deliver reliable performance in the most challenging industrial environments. Key design features include:

  • High Load Capacity: The combination of hardened steel worms and bronze wheels allows for high shock load resistance and continuous duty operation.
  • Thermal Efficiency: Optimised tooth geometry and high‑quality lubricants reduce heat generation, ensuring stable performance even under heavy loads.
  • Low Backlash: Precision manufacturing ensures minimal backlash for accurate positioning in servo and automation systems.
  • Corrosion Resistance: Optional epoxy coatings and stainless steel shafts available for washdown or harsh chemical environments.
  • Easy Maintenance: Simple oil fill and drain plugs, sight glass, and breather vents facilitate routine servicing.

Technical Specifications – RV Series

Below are typical specifications for standard RV worm gear units. Custom ratios, shaft dimensions, and mounting configurations are available upon request.

Model Ratio Input Power (kW) Output Torque (Nm) Centre Distance (mm) Weight (kg)
RV‑25 5:1 – 80:1 0.06 – 0.25 up to 20 25 1.2
RV‑30 5:1 – 100:1 0.09 – 0.37 up to 40 30 1.8
RV‑40 5:1 – 100:1 0.12 – 0.75 up to 80 40 3.5
RV‑50 5:1 – 100:1 0.18 – 1.5 up to 150 50 5.8
RV‑63 5:1 – 100:1 0.25 – 2.2 up to 300 63 9.2
RV‑75 5:1 – 100:1 0.37 – 4.0 up to 500 75 14.5
RV‑90 5:1 – 120:1 0.55 – 7.5 up to 900 90 22.0
RV‑110 5:1 – 150:1 1.1 – 15.0 up to 1800 110 38.0
RV‑130 5:1 – 160:1 1.5 – 22.0 up to 3000 130 55.0

* Ratios and ratings are indicative. Contact our engineering team for exact values and custom designs.

Available Configurations & Options

  • Mounting Styles: Foot‑mounted (B3), flange‑mounted (B5 / B14), or combination (B35).
  • Input Options: Hollow input shaft for direct motor coupling, or solid input shaft with keyway.
  • Output Options: Solid output shaft, hollow output shaft (with keyway or shrink disc), or double‑ended shaft.
  • Self‑Locking: Available for ratios ≥ 10:1 – ideal for hoisting and inclined conveyor applications.
  • Accessories: Torque arm, reaction rod, backstop device, and mounting flanges.
  • Surface Treatment: Standard cast iron with rust‑preventive paint; optional epoxy, stainless steel, or zinc‑plated versions.

Typical Applications

  • Conveyor Systems: Belt, roller, and screw conveyors in logistics, warehousing, and manufacturing.
  • Packaging Machinery: Filling, capping, labelling, and cartoning equipment.
  • Material Handling: Hoists, winches, elevators, and automated guided vehicles (AGVs).
  • Food Processing: Mixers, dough kneaders, and slicers (with food‑grade lubricant options).
  • Industrial Automation: Rotary tables, indexing drives, and robotic positioning.
  • Gate & Door Operators: Sliding gates, rolling shutters, and barrier arms.

Why Choose Raydafon RV Worm Gear Units?

  • ISO 9001:2015 Certified – Rigorous quality management from material sourcing to final inspection.
  • In‑house Manufacturing – Full control over worm shaft grinding, gear cutting, and assembly processes.
  • Customisation – We can modify ratios, shaft sizes, mounting positions, and materials to meet your exact specifications.
  • Competitive Pricing – Factory‑direct supply eliminates intermediaries, reducing costs for bulk buyers.
  • Fast Lead Times – Standard models in stock; custom orders typically 25‑35 working days.
  • Global Service – Export to over 50 countries with technical support, spare parts, and maintenance advice.

Quality Assurance & Certifications

Every RV unit undergoes 100% inspection including gear tooth geometry, hardness testing, runout, backlash measurement, and noise/vibration analysis. We provide material certificates and can arrange third‑party inspection upon request. Full traceability from raw material to finished product is maintained.

✔ISO 9001:2015 ✔DIN / AGMA Compliance ✔100% Leak Test ✔Load Test Available ✔Material Traceability

Custom & OEM Solutions

Raydafon specialises in tailor‑made worm gear units. We can modify existing RV designs or develop entirely new units based on your performance requirements, space constraints, and connection interfaces. Common customisations include:

  • ▸ Special reduction ratios
  • ▸ Hollow or solid output shafts
  • ▸ IEC or NEMA motor flanges
  • ▸ Torque arm or flange mounting
  • ▸ Stainless steel or coated housings
  • ▸ Special lubricants for extreme temperatures
  • ▸ Backstop / anti‑reversing devices

Request a free sample or custom quote – our engineers respond within 24 hours with competitive factory pricing.

Frequently Asked Questions

Q: What is the maximum ratio available for RV worm gear units?
A: Standard single‑stage ratios range from 5:1 to 160:1. For higher ratios, we can offer double‑stage or combination units.
Q: Can I mount the gearbox directly to an electric motor?
A: Yes, we offer IEC motor flanges (B5 or B14) and also provide input shafts for direct coupling. Flange dimensions match standard motors.
Q: What is the typical efficiency of an RV worm gear unit?
A: Efficiency depends on ratio and load. Single‑stage efficiencies range from 75% to 90% – higher ratios have lower efficiency due to sliding friction. We can recommend the best design for your duty cycle.
Q: Do you offer self‑locking units for hoisting applications?
A: Yes, units with ratios ≥ 10:1 are self‑locking under static load. We can also add a backstop device for additional safety.
Q: What is the warranty period?
A: We offer an 18‑month warranty against manufacturing defects, with technical support and spare parts availability for the life of the product.

Partner with Raydafon Group – Your Trusted RV Gearbox Manufacturer

Get reliable worm gear units tailored to your industrial needs. Request a quote, a free sample, or technical consultation today. Our team responds within 24 hours.

Send Inquiry   Call +86-574-87167707

Hot Tags: RV Worm Gear Units, Worm Gear Reducers, Industrial Gear Units
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We are happy to provide a quote for any of our products. Give us a call at 86-574-87167707 or fill out the form below and one of our engineers will be in touch shortly. Please include a product description and any customizations you need.
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