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Raydafon Drive

We have established two production facilities separately in the industrial zone.
DRV Combination of Double Worm Gearboxes

DRV Combination of Double Worm Gearboxes

Raydafon Group's DRV Combination Of Double Worm Gearboxes deliver robust power transmission for industrial machinery, featuring durable materials and precision engineering for smooth, reliable operation. Ideal for manufacturers and engineers in automation, they solve torque and efficiency challenges with superior load capacity and compact design, ensuring enhanced productivity and peace of mind.

DRV Combination of Double Worm Gearboxes

Raydafon Group presents the DRV series – a robust combination of double worm gearboxes engineered for industrial applications requiring high torque, compact design, and reliable speed reduction. Manufactured with precision-machined worm shafts and bronze worm wheels, these gearboxes deliver smooth, quiet operation and extended service life in demanding environments such as conveyor systems, packaging machinery, food processing, and material handling equipment.

Key Advantages at a Glance

  • High Efficiency: Optimised worm gearing achieves up to 92% efficiency in single-stage configurations.
  • Heavy Load Capacity: Robust cast iron housings and hardened steel worms handle shock loads and continuous duty.
  • Compact Footprint: Combined double-stage design saves space while delivering high reduction ratios.
  • Low Maintenance: Oil-bath lubrication and sealed bearings reduce downtime and service costs.
Double Reduction StagesProvides higher gear ratios (up to 100:1) in a single housing, ideal for low-speed, high-torque applications.
High‑Grade MaterialsWorm shafts made from hardened alloy steel (HRC 55‑60) and bronze gears for superior wear resistance.
Versatile MountingAvailable with foot, flange, or shaft-mount configurations to fit any installation.
Custom Input/OutputOptions for hollow or solid output shafts, keyways, and IEC motor flanges for direct motor coupling.
IP55 ProtectionDust‑tight and water‑resistant enclosures suitable for harsh industrial environments.
Global StandardsDesigned to comply with ISO, DIN, and AGMA standards for interchangeability and performance.
DRV Double Worm Gearbox

Technical Specifications – DRV Series

Below are typical specifications for standard DRV models. Custom reduction ratios, shaft dimensions, and mounting arrangements are available upon request.

Model Ratio Input Power (kW) Output Torque (Nm) Center Distance (mm) Weight (kg)
DRV‑40 10:1 – 60:1 0.12 – 0.55 up to 60 40 3.5
DRV‑50 10:1 – 80:1 0.18 – 1.1 up to 120 50 5.8
DRV‑63 10:1 – 100:1 0.25 – 2.2 up to 250 63 9.2
DRV‑75 10:1 – 100:1 0.37 – 4.0 up to 500 75 14.5
DRV‑90 10:1 – 120:1 0.55 – 7.5 up to 900 90 22.0
DRV‑110 10:1 – 150:1 1.1 – 15.0 up to 1800 110 38.0

* Ratios and ratings are indicative. Consult our engineering team for exact values and custom designs.

Double‑Stage Combination Ratings

Combination Type Input Stage Output Stage Total Ratio Range Max Input kW Max Output Nm
DRV‑40+50 DRV‑40 DRV‑50 100:1 – 4800:1 0.55 120
DRV‑50+63 DRV‑50 DRV‑63 100:1 – 8000:1 1.1 250
DRV‑63+75 DRV‑63 DRV‑75 100:1 – 10000:1 2.2 500
DRV‑75+90 DRV‑75 DRV‑90 100:1 – 12000:1 4.0 900
DRV‑90+110 DRV‑90 DRV‑110 100:1 – 18000:1 7.5 1800

Typical Applications

  • Conveyor Systems: Belt, roller, and screw conveyors in warehouses and distribution centres.
  • Packaging Machinery: Filling, sealing, and labelling equipment requiring precise speed control.
  • Food Processing: Mixers, grinders, and dough kneaders with sanitary design options.
  • Material Handling: Hoists, winches, and lifting devices.
  • Industrial Mixers & Agitators: Chemical, pharmaceutical, and paint production.
  • Automation & Robotics: Positioning systems and rotary tables.

Why Choose Raydafon for DRV Gearboxes?

  • ISO 9001:2015 Certified – Quality management system ensures consistent product excellence.
  • In‑house Engineering – We design and manufacture worms, wheels, and housings under one roof for full control.
  • Customisation – Alter ratios, shaft sizes, mounting positions, and materials to match your exact needs.
  • Fast Lead Times – Standard models in stock; custom orders typically 25‑35 working days.
  • Competitive OEM Pricing – Factory‑direct supply reduces costs for volume buyers.
  • Global Service – We export to over 50 countries with technical support and spare parts availability.

Quality Assurance & Certifications

Every DRV gearbox undergoes 100% inspection including gear tooth geometry, hardness testing, runout, and noise/vibration analysis. We provide material certificates and can arrange third‑party inspection upon request. Full traceability from raw material to final assembly is maintained.

ISO 9001:2015 DIN / AGMA Compliance 100% Leak Test Load Test Available Material Traceability

Custom Manufacturing & OEM Services

Raydafon specialises in tailor‑made worm gearboxes. We can modify existing DRV designs or develop entirely new units based on your performance requirements, space constraints, and connection interfaces. Common customisations include:

  • Special reduction ratios
  • Hollow or solid output shafts
  • IEC or NEMA motor flanges
  • Torque arm or flange mounting
  • Stainless steel or coated housings
  • Special lubricants for extreme temps

Request a free sample or custom quote – our engineers respond within 24 hours with competitive factory pricing.

Frequently Asked Questions

Q: What is the maximum ratio available for DRV double worm gearboxes?
A: Depending on the combination, total ratios can reach up to 18,000:1. For higher ratios, we can design multi‑stage configurations.
Q: Can I mount the gearbox directly to an electric motor?
A: Yes, we offer IEC motor flanges (B5 or B14) and also provide input shafts for direct coupling. Flange dimensions match standard motors.
Q: What is the typical efficiency of a double worm gearbox?
A: Efficiency depends on ratio and load. Typical overall efficiency for a double‑stage worm gearbox is between 70‑85% due to sliding friction. We can recommend the best design for your duty cycle.
Q: Do you offer sealed or washdown versions for food processing?
A: Absolutely. We provide IP65 / IP66 rated housings with stainless steel hardware and food‑grade lubricants upon request.
Q: What is the warranty period?
A: We offer an 18‑month warranty against manufacturing defects, with technical support and spare parts availability for the life of the product.

Partner with Raydafon Group – Your Trusted DRV Gearbox Manufacturer

Get reliable double worm gearboxes tailored to your industrial needs. Request a quote, a free sample, or technical consultation today. Our team responds within 24 hours.

Send Inquiry   Call +86-574-87167707

Hot Tags: DRV Double Worm Gearbox Manufacturer, Industrial Worm Gear Reducer Supplier, Double Worm Drive Gearboxes Wholesale
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We are happy to provide a quote for any of our products. Give us a call at 86-574-87167707 or fill out the form below and one of our engineers will be in touch shortly. Please include a product description and any customizations you need.
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