Raydafon Group's DRV Combination Of Double Worm Gearboxes deliver robust power transmission for industrial machinery, featuring durable materials and precision engineering for smooth, reliable operation. Ideal for manufacturers and engineers in automation, they solve torque and efficiency challenges with superior load capacity and compact design, ensuring enhanced productivity and peace of mind.
Raydafon Group presents the DRV series – a robust combination of double worm gearboxes engineered for industrial applications requiring high torque, compact design, and reliable speed reduction. Manufactured with precision-machined worm shafts and bronze worm wheels, these gearboxes deliver smooth, quiet operation and extended service life in demanding environments such as conveyor systems, packaging machinery, food processing, and material handling equipment.
Key Advantages at a Glance
High Efficiency: Optimised worm gearing achieves up to 92% efficiency in single-stage configurations.
Heavy Load Capacity: Robust cast iron housings and hardened steel worms handle shock loads and continuous duty.
Compact Footprint: Combined double-stage design saves space while delivering high reduction ratios.
Low Maintenance: Oil-bath lubrication and sealed bearings reduce downtime and service costs.
Double Reduction StagesProvides higher gear ratios (up to 100:1) in a single housing, ideal for low-speed, high-torque applications.
High‑Grade MaterialsWorm shafts made from hardened alloy steel (HRC 55‑60) and bronze gears for superior wear resistance.
Versatile MountingAvailable with foot, flange, or shaft-mount configurations to fit any installation.
Custom Input/OutputOptions for hollow or solid output shafts, keyways, and IEC motor flanges for direct motor coupling.
IP55 ProtectionDust‑tight and water‑resistant enclosures suitable for harsh industrial environments.
Global StandardsDesigned to comply with ISO, DIN, and AGMA standards for interchangeability and performance.
Technical Specifications – DRV Series
Below are typical specifications for standard DRV models. Custom reduction ratios, shaft dimensions, and mounting arrangements are available upon request.
Model
Ratio
Input Power (kW)
Output Torque (Nm)
Center Distance (mm)
Weight (kg)
DRV‑40
10:1 – 60:1
0.12 – 0.55
up to 60
40
3.5
DRV‑50
10:1 – 80:1
0.18 – 1.1
up to 120
50
5.8
DRV‑63
10:1 – 100:1
0.25 – 2.2
up to 250
63
9.2
DRV‑75
10:1 – 100:1
0.37 – 4.0
up to 500
75
14.5
DRV‑90
10:1 – 120:1
0.55 – 7.5
up to 900
90
22.0
DRV‑110
10:1 – 150:1
1.1 – 15.0
up to 1800
110
38.0
* Ratios and ratings are indicative. Consult our engineering team for exact values and custom designs.
Double‑Stage Combination Ratings
Combination Type
Input Stage
Output Stage
Total Ratio Range
Max Input kW
Max Output Nm
DRV‑40+50
DRV‑40
DRV‑50
100:1 – 4800:1
0.55
120
DRV‑50+63
DRV‑50
DRV‑63
100:1 – 8000:1
1.1
250
DRV‑63+75
DRV‑63
DRV‑75
100:1 – 10000:1
2.2
500
DRV‑75+90
DRV‑75
DRV‑90
100:1 – 12000:1
4.0
900
DRV‑90+110
DRV‑90
DRV‑110
100:1 – 18000:1
7.5
1800
Typical Applications
Conveyor Systems: Belt, roller, and screw conveyors in warehouses and distribution centres.
Global Service – We export to over 50 countries with technical support and spare parts availability.
Quality Assurance & Certifications
Every DRV gearbox undergoes 100% inspection including gear tooth geometry, hardness testing, runout, and noise/vibration analysis. We provide material certificates and can arrange third‑party inspection upon request. Full traceability from raw material to final assembly is maintained.
✔ISO 9001:2015✔DIN / AGMA Compliance✔100% Leak Test✔Load Test Available✔Material Traceability
Custom Manufacturing & OEM Services
Raydafon specialises in tailor‑made worm gearboxes. We can modify existing DRV designs or develop entirely new units based on your performance requirements, space constraints, and connection interfaces. Common customisations include:
▸ Special reduction ratios
▸ Hollow or solid output shafts
▸ IEC or NEMA motor flanges
▸ Torque arm or flange mounting
▸ Stainless steel or coated housings
▸ Special lubricants for extreme temps
Request a free sample or custom quote – our engineers respond within 24 hours with competitive factory pricing.
Frequently Asked Questions
Q: What is the maximum ratio available for DRV double worm gearboxes?
A: Depending on the combination, total ratios can reach up to 18,000:1. For higher ratios, we can design multi‑stage configurations.
Q: Can I mount the gearbox directly to an electric motor?
A: Yes, we offer IEC motor flanges (B5 or B14) and also provide input shafts for direct coupling. Flange dimensions match standard motors.
Q: What is the typical efficiency of a double worm gearbox?
A: Efficiency depends on ratio and load. Typical overall efficiency for a double‑stage worm gearbox is between 70‑85% due to sliding friction. We can recommend the best design for your duty cycle.
Q: Do you offer sealed or washdown versions for food processing?
A: Absolutely. We provide IP65 / IP66 rated housings with stainless steel hardware and food‑grade lubricants upon request.
Q: What is the warranty period?
A: We offer an 18‑month warranty against manufacturing defects, with technical support and spare parts availability for the life of the product.
Partner with Raydafon Group – Your Trusted DRV Gearbox Manufacturer
Get reliable double worm gearboxes tailored to your industrial needs. Request a quote, a free sample, or technical consultation today. Our team responds within 24 hours.
We are happy to provide a quote for any of our products. Give us a call at 86-574-87167707 or fill out the form below and one of our engineers will be in touch shortly. Please include a product description and any customizations you need.
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