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The BMRV Worm Gear Box is engineered for high efficiency and durability, making it ideal for various industrial applications. Below are the detailed specifications presented in both list and table formats for clarity.
| Model | Ratio | Input Power (kW) | Output Torque (Nm) | Efficiency (%) | Weight (kg) |
|---|---|---|---|---|---|
| BMRV 040 | 10:1 | 0.12 | 10 | 85 | 2.5 |
| BMRV 050 | 20:1 | 0.25 | 25 | 87 | 3.8 |
| BMRV 063 | 30:1 | 0.55 | 50 | 88 | 5.2 |
| BMRV 075 | 40:1 | 1.1 | 100 | 89 | 8.0 |
| BMRV 090 | 50:1 | 2.2 | 200 | 90 | 12.5 |
| BMRV 110 | 60:1 | 4.0 | 400 | 90 | 18.0 |
| BMRV 130 | 80:1 | 7.5 | 800 | 89 | 25.0 |
| BMRV 150 | 100:1 | 15 | 1500 | 88 | 35.0 |
What is the typical application range for the BMRV Worm Gear Box?
The BMRV Worm Gear Box is commonly used in conveyors, lifts, packaging machinery, and agricultural equipment due to its high torque output and compact design. It excels in applications requiring precise speed reduction and high load capacity, such as in food processing, material handling, and automation systems. The gearbox's durability and efficiency make it suitable for continuous operation in harsh environments.
How do I maintain the BMRV Worm Gear Box to ensure longevity?
Regular maintenance includes checking oil levels every 500 hours of operation and replacing lubricant annually or as per operating conditions. Ensure the gearbox is free from dust and debris by cleaning externally. Inspect for unusual noise or vibration, which may indicate wear. Use only recommended synthetic oils to avoid damage. Proper alignment during installation is crucial to prevent premature failure. For detailed guidelines, refer to the user manual provided with each unit.
What are the advantages of choosing BMRV Worm Gear Box over other types?
The BMRV Worm Gear Box offers superior shock absorption, self-locking capability preventing back-driving, and high reduction ratios in a single stage. Its compact size saves space, and the cast iron construction ensures reliability under heavy loads. Additionally, it operates quietly and has a long service life with minimal maintenance, making it cost-effective for industrial use compared to helical or planetary gearboxes.
The BMRV Worm Gear Box is designed with precision to meet international standards, ensuring compatibility and performance. Its modular design allows for easy integration with various motors and equipment. The gearbox undergoes rigorous testing for quality assurance, including load tests and thermal analysis. Customization options are available for specific requirements, such as special shaft configurations or coatings for corrosive environments. This flexibility makes it a preferred choice across industries globally.
Can the BMRV Worm Gear Box be used in high-temperature environments?
Yes, the BMRV Worm Gear Box can operate in temperatures up to 120°C, thanks to its heat-resistant materials and synthetic lubrication. For extreme conditions, optional cooling fans or heat sinks can be added. It is essential to monitor temperature during operation and ensure adequate ventilation to maintain efficiency. Avoid exceeding the specified range to prevent damage to internal components.
What is the warranty period for the BMRV Worm Gear Box?
The standard warranty for the BMRV Worm Gear Box is 2 years from the date of purchase, covering defects in materials and workmanship under normal use. To claim warranty, retain the proof of purchase and follow the maintenance guidelines. Extended warranty options may be available for specific applications; contact customer service for details. Regular maintenance is required to keep the warranty valid.
How do I select the right BMRV model for my application?
Consider factors such as required torque, speed ratio, input power, and mounting style. Use the specification table above to match your needs, or consult with our technical team for assistance. Provide details like load type, operating hours, and environmental conditions for accurate recommendations. Oversizing or undersizing can affect performance, so precise calculation is advised.
Proper installation of the BMRV Worm Gear Box involves aligning it correctly with the driven equipment to avoid misalignment stresses. Use appropriate fasteners and ensure the foundation is stable. During operation, avoid overloading beyond the rated capacity to prevent overheating and wear. Regularly check for leaks and tighten connections as needed. For optimal performance, follow the break-in procedure outlined in the manual, which includes running at reduced load initially.
Is the BMRV Worm Gear Box suitable for vertical mounting?
Yes, the BMRV Worm Gear Box can be mounted vertically, but ensure that the lubrication system is adequate for such orientation. Vertical mounting may require special seals or additional oil checks to prevent leakage. Consult the installation guide for specific instructions and consider using models designed for multi-position mounting if frequent orientation changes are expected.
What certifications does the BMRV Worm Gear Box hold?
The BMRV Worm Gear Box is certified with CE, ISO 9001, and RoHS compliance, ensuring it meets international quality and safety standards. These certifications guarantee that the product is manufactured under strict controls, is environmentally friendly, and safe for use in various regions. Always verify certifications based on your local regulations.
How does the BMRV Worm Gear Box handle shock loads?
The BMRV Worm Gear Box is built with robust materials and design to absorb shock loads effectively. The worm and wheel engagement provides inherent shock resistance, making it ideal for applications with sudden load changes. However, for extreme shock conditions, consider oversizing the unit or incorporating additional damping mechanisms. Regular inspection after shock events is recommended to detect any damage early.
The BMRV Worm Gear Box is a reliable and efficient solution for numerous industrial needs, offering detailed specifications and robust performance. By understanding its parameters and following maintenance practices, users can maximize its lifespan and efficiency. For further queries, refer to the FAQ section or contact support for personalized assistance.
