BRC Helical Gear Box is a premium industrial gearbox solution designed for high torque transmission and durability. Engineered with precision helical gears, it offers smooth operation, reduced noise, and enhanced efficiency in various applications such as conveyors, mixers, and heavy machinery. Our product line caters to diverse industries, including manufacturing, mining, and agriculture, ensuring reliable performance under demanding conditions.
Below is a comprehensive table outlining the technical specifications for various models of BRC Helical Gear Box. These parameters help in selecting the right gearbox for your application.
| Model | Ratio Range | Input Power (kW) | Output Torque (Nm) | Efficiency (%) | Weight (kg) |
|---|---|---|---|---|---|
| BRC-HG100 | 5:1 to 20:1 | 0.12 - 22 | Up to 500 | 95-98 | 15-50 |
| BRC-HG200 | 10:1 to 50:1 | 0.25 - 45 | Up to 1800 | 94-97 | 30-100 |
| BRC-HG300 | 15:1 to 100:1 | 0.37 - 90 | Up to 3500 | 93-96 | 50-200 |
| BRC-HG400 | 20:1 to 200:1 | 0.55 - 160 | Up to 7000 | 92-95 | 80-300 |
BRC Helical Gear Box is versatile and used in numerous sectors. Common applications include:
What is the typical lifespan of a BRC Helical Gear Box?
The lifespan of a BRC Helical Gear Box depends on operating conditions, maintenance, and load. With proper installation and regular lubrication, it can last over 20,000 hours. Harsh environments may reduce this, but using high-quality oils and avoiding overloads can extend durability. Regular inspections for wear and tear are recommended to ensure optimal performance.
How do I select the right BRC Helical Gear Box for my application?
To select the appropriate BRC Helical Gear Box, consider factors such as required torque, speed ratio, input power, and environmental conditions. Refer to the product parameter table above for model specifics. It's advisable to consult with our technical team for custom solutions, as we offer tailored gear ratios and mounting options to fit unique needs, ensuring efficiency and reliability.
What maintenance is required for BRC Helical Gear Box?
Maintenance for BRC Helical Gear Box involves regular lubrication with recommended oils, checking for oil leaks, and inspecting gears for wear. Typically, oil changes should occur every 2,000 to 5,000 hours of operation, depending on usage intensity. Keep the gearbox clean from debris, and monitor vibration levels. Scheduled professional servicing can prevent unexpected downtime and prolong the unit's life.
BRC Helical Gear Box outperforms alternatives like spur or worm gearboxes due to its helical design, which provides higher efficiency, quieter operation, and greater load capacity. The angled teeth allow for smooth engagement, reducing shock loads and increasing longevity. This makes it ideal for applications where noise reduction and energy savings are critical.
Proper installation is crucial for the performance of BRC Helical Gear Box. Ensure the mounting surface is flat and secure, align the input and output shafts accurately to avoid misalignment, and use appropriate fasteners. Follow the manufacturer's torque specifications during assembly. After installation, run a test under no load to check for unusual noises or vibrations before full operation.
BRC Helical Gear Box comes with a standard warranty covering defects in materials and workmanship for up to 2 years from the date of purchase. Our customer support team provides technical assistance, spare parts, and maintenance services globally. Contact us for any queries or issues, and we ensure prompt resolution to minimize downtime.
Can BRC Helical Gear Box be used in high-temperature environments?
Yes, BRC Helical Gear Box can operate in temperatures up to 80°C (176°F) with standard lubrication. For higher temperatures, special high-temperature oils and materials are available upon request. It's essential to monitor thermal conditions and ensure adequate cooling to prevent overheating, which could affect performance and lifespan. Always check the specifications for temperature ratings based on your model.
What are the noise levels associated with BRC Helical Gear Box?
BRC Helical Gear Box is designed for low noise operation, typically ranging from 60 to 75 decibels depending on the model and load. The helical gear design minimizes vibration and acoustic emissions, making it suitable for noise-sensitive environments like indoor facilities. Regular maintenance helps maintain low noise levels by preventing gear wear and misalignment.
Is customization available for BRC Helical Gear Box?
Absolutely, BRC offers customization options for gear ratios, shaft configurations, mounting positions, and materials to suit specific applications. Whether you need a unique size or enhanced corrosion resistance for harsh environments, our engineering team can develop tailored solutions. Provide your requirements, and we'll deliver a gearbox that meets your exact needs with high precision.
BRC Helical Gear Box is designed with sustainability in mind, using recyclable materials and energy-efficient manufacturing processes. The high efficiency reduces power consumption, contributing to lower carbon footprints. We also offer eco-friendly lubrication options upon request to align with green initiatives.
BRC Helical Gear Box is a reliable, efficient, and versatile solution for industrial gearbox needs. With detailed parameters, robust construction, and comprehensive support, it stands out in the market. Explore our product range to find the perfect fit for your operations, and leverage our expertise for optimal performance.
How does BRC Helical Gear Box compare to planetary gearboxes?
BRC Helical Gear Box offers advantages in terms of cost-effectiveness, simplicity, and noise reduction compared to planetary gearboxes, which are more complex and expensive. While planetary gearboxes provide higher torque density in compact sizes, helical gearboxes excel in applications requiring smooth operation and ease of maintenance. The choice depends on specific torque, space, and budget constraints.
What safety features are incorporated in BRC Helical Gear Box?
Safety features include overload protection through design robustness, temperature sensors optional for monitoring, and secure mounting to prevent accidents. The gearbox housing is sealed to protect against ingress of dust and moisture, reducing failure risks. Always follow operational guidelines and use protective guards where necessary to ensure safe usage in industrial settings.
Where can I purchase genuine BRC Helical Gear Box products?
Genuine BRC Helical Gear Box products are available through authorized distributors and our official website. Avoid counterfeit products by verifying seller credentials and checking for authentic serial numbers. Our global network ensures easy access to products and support, with online catalogs and customer service for assistance with purchases and technical details.
